Project details
- Industry: Communication equipment
- Application: Heat sink
- Process: Aluminum die casting
- Challenge: A company tries to find a supplier to facilitate the process of producing excellent and affordable heats sinks in high volumes.
As a company lacks of the experience in manufacturing heat sinks used for communication equipment, it cooperates with Echofast to meet rapid production needs.
Case Analysis
Heat sink is a critical part for heat dissipation used in communication equipment. Its main function is to improve the heat dissipation effect and avoid equipment overheating damage, further enhancing the efficiency of the equipment. It is important to select the appropriate material and manufacturing process. The common materials used for the heat sink include aluminum alloy, copper, stainless steel, etc. Among them, aluminum alloy is the most common one. Die casting is favored by manufacturers because heat sinks made by the process show better dimension, precision, heat dissipation effect and mechanical properties.
Solution
Solution
Working closely with this company, experienced engineers and designers in Echofast understand the specific heat management needs and propose the most cost-effective solution. Aluminum alloys are more often used in the process. Heat sinks manufactured in Echofast are primarily made of ADC12 due to its low cost but high strength and thermal conductivity.
We utilize aluminum die casting for the mass production, which significantly improves metal utilization and reduces the workload and working hours of processing equipment. Various surface finishes are available to deliver a huge quantity of high-quality die casting heat sinks with smooth surface, such as powder coating, anodizing and painting. We can effectively solve the common problem of gas porosity by optimizing mold design, selecting high-quality materials, controlling pressure and temperature, and fine melting.
Product Used
Aluminum Die Casting
Outcome
Heat sinks made in Echofast are characterized by compact structure, high heat dissipation efficiency, corrosion resistance, high-temperature resistance, which finally meet the company’s unique needs. They are also lightweight, appealing, and have long service life, which results from the custom aluminum die casting service. The entire radiator is free of weld leakage because of the excellent heat sinks, improving the overall performance and saving a lot of money.
Client Feedback
Echofast is a splendid mold making company with rich experience in manufacturing die casting heat sinks. This company advances manufacturing lead times, cost, and quality. Their devoted expert team and state-of-the-art machines help me solve a lot of issues throughout the process. I am appreciative for their competitive prices and faster turnaround time.
